GasGas 450fse 2004 engine rebuild-taiwan parts

krolik_21

New member
Hi. I use my 450 2004 more than 6 years and now cylinder, conrod and piston die.
For rebuilt i use some taiwan parts:

http://www.con-rod.com.tw/DRZ400-01-04.htm
conrod- Roxar ROXS3239-50 euro

http://www.ebay.com/itm/231619056951?euid=5e5c24fe1ece48d4bc7caeab42d708d2&cp=1
cylinder-MOTORiTEC BB DRZ400 94mm-100 euro

piston Wossner 8563D400A-125euro

For better starting used starter motor from honda hornet 600-10euro




Year ago transform starter gear to sprag clutch drz 400-40 euro

Total cost 325 euro for all.
Pictures and some movies soon

Now rebuild is completed and bike have 50 miles

Some pictures:
Piston diferences:
original bore 95mm
weight-311g

Wossner 8563D400A-94mm
weight-266g
30lch9l.jpg

35alx52.jpg

svjwab.jpg

mlr2c.jpg

o08lyf.jpg


original gas gas conrod
https://www.youtube.com/watch?v=WLkwpTCXN1w

engine with new conrod- Roxar ROXS3239
2l9tfea.jpg


Cylinder gas gas 450 fse
zjxe6r.jpg


Cylinder motoritec drz 440 94mm big bore
1 and 2 mast be welding and after cylinder skimming by paper 400/2000
4iy32s.jpg

2pqufix.jpg
 
Last edited:
Nice! Congrats on finding an alternative source for parts. I can't wait to see the pics of the rebuild!
 
Fse 450

Hi
Great info, so if i'm right you can use the DRZ 400 cylinder?
so if we order in the DRZ 400 conrod kit, cylinder ans piston we should be ok..
 
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