Zman
Platinum Level Site Supporter
My son's 250 was running out of fuel at high rpms even after I set the float height correctly. To make a long story short, I realized that the carb was not mounted level. By eye it can be difficult to set the carb level because it is on two separate angles relative to the engine.
With the bike on a stand with the tank off I put a construction level across the frame. I shimmed the bike to make it level. I then put the level on the top of the carb and found that what I thought looked correct was far from actual level. That angle prevented the carb from filling the float bowl completely and caused it to run out of fuel at high rpms. I initially had the carb tilted outward and to correct the problem I needed to rotate the carb top away from me (towards the center of the bike). This small change fixed the problem.
FYI- when the carb was set level the cable was in contact with the fuel tank.
With the bike on a stand with the tank off I put a construction level across the frame. I shimmed the bike to make it level. I then put the level on the top of the carb and found that what I thought looked correct was far from actual level. That angle prevented the carb from filling the float bowl completely and caused it to run out of fuel at high rpms. I initially had the carb tilted outward and to correct the problem I needed to rotate the carb top away from me (towards the center of the bike). This small change fixed the problem.
FYI- when the carb was set level the cable was in contact with the fuel tank.