Well guys, we did our Colorado trip and it was fantastic as usual. We missed some of the tougher trails in the Taylor area (Timberline, for instance) because we were close to Crested Butte and didn't want to ride roads any more than necessary. That notwithstanding we had good rides all week and only got rained and hailed on a couple of times.
Back on topic, the jetting we finally used came from the folks at SunSports in Gunnison. They always know exactly what jetting to use on any KTM, so I asked for their recommendation on the GG 300.
Their standard 2-stroke jetting is: Pilot Jet - + 1 size from stock.
Needle: Raise the clip to the top notch
(drop the needle).
Main Jet : minus 5 sizes from stock.
On the '08 DE 300 that meant we went from a # 45 pilot to a # 48 and on the main jet from a # 178 to a #165.
The pilot thing seemed counterintuitive, but an engineer friend on the trip hypothesized that because there is less air at that altitude, there is less air pressure to draw fuel at low throttle opening, hence the need for the larger pilot.
Regardless, the set-up worked like a dream. Easy starting hot or cold, good response from idle to wide open, plenty of power (it's already a strong motor), no plug fouling and about 100 miles on a three gallon tank.
I'll post this set-up in the database, but believe me, it works!