Hi 101racing,
Sorry you are having some problems with my carb mod. There is something defiantly wrong with your set-up.
Having the mixture screw out to 3-1/2 turns, means that it is not doing anything, and with the pilot jet so small, I think you are making the same mistake that most people with gasgas's do.
You are leaning out the pilot circuit so much you are running on the main circuit. I would bet you have the idle screw turned in just about as far as it goes too (wrong thing to do). You have not mentioned anything about gas leaking out of the vent tubes, so the float level should be ok and the needle valve must be sealing ok.
Now for the problem it self. If you are doing a lot of down hill with the clutch out and in gear (using the engine as a break), most all two strokes will load up a little. Most people will not use the engines as breaking and pull the clutch in and blip the throttle from time to time.
If that is not the problem, then maybe the power valves are stuck wide open? Or how about a shop rag left in the air box?
All kidding a side, if you think it is a problem with the carb, please send it back and I will have a look. If I new your name (real name you used when sending the carb) I could look up your work order and see if I have any notes about your carb. I always make notes and like to have records of the condition of the carbs as received and what other issues I find along the way when doing the carb mod.
It maybe just your style of riding that makes the basic carb mod not work right for you right out of the box.
Here are some suggestions;
Go back to the base line settings and jetting and needle position as the carb was sent to you. I did supply you with a spec sheet on what's in the carb as sent to you and I also sent optional jetting for fine tuning. I would first try different clip positions #2 #3 #4.
Follow the instructions that I sent with the carb on obtaining the best mixture screw position. REMEMBER you are not adjusting for the highest idle......, follow the instructions and it only takes less that 1/8 turn at a time to make big performance differences.
OK, all that being said, the needle is the personality of the carb. The needle I use is the WOW factor needle, comes on hard and goes to the moon.
The slide has been modified and is pretty lean, but it could go another step leaner you would like to try that. Also you might want to try a little leaner needle.
Again if you think it is a carb problem with something I did, send it back and I will look it over, oh, and what is your name so I can look this up.
I'm here to help if I can,
Thank you,
Ron
www.rb-designs.com