2005 body rebuild

[Gleiwitz]

Fair enough. They are just not my cup of tea and they also trap moisture in.

I also do not like such things which giving nothing but I put in so much work and effort that it annoyed me that the front wheel wo different.
I treats it transiently until assembling the new front wheel.
In the end it's enduro bike and not "plastic fantastic bulvar bike"

 

[Gleiwitz]

Today, the package came with a new chain and sprockets
I paid -120 euro

I'm still waiting for the last package from motocrosscenter.com which should come tomorrow and I think that I will put everything together in the weekend and my Gas Gas will finally come to life

 

[Gleiwitz]

Finally came my long awaited package

I spent a total of 245 euros
I was most waiting for a new air filter rubber. This was the last part that blocked me through the final fitting of all the plastics

 

[Zrt1200]

Congrats on getting the last pieces of the puzzle. Now lets see a few pics & a Video of it all done.

 

[Gleiwitz]

Congrats on getting the last pieces of the puzzle. Now lets see a few pics & a Video of it all done.

Today I hope I will finish everything and make some good quality photos

ps Yesterday also came the front fender holder that you told me thank you again for your help !

 

[Gleiwitz]

I made order with the cables in the airbox

Good that I bought a new air filter rubber because now it's much better stick to airbox and air filter.

Now everything is nicely organized and fixed.

I bought all original 2011 screws


I installed the front fender holder

 

[Gleiwitz]

I have installed a few small parts and Gas Gas looks today like that.






Gas Gas started after 3 kicks but unfortunately lights doesn`t work hehehe
so I'll have to fix it tomorrow.
I have to shorten the chain and unfortunately I do not have the tools to do that. I will need to borrow it. I still have to replace the whole clutch, put on the new clutch cover. still a lot of work waiting for me but coming to the end

 

[Gleiwitz]

 

[Zrt1200]

Looks Great!!!

 

[Tomac]

Looks great. Iv just stripped down my 07 Gasser for a total rebuild. Thanks for all the detailed pics.

 

[shawnyoung319]

Kit

Been looking for one of these kits to do my 2005 cant find them in the us any ideas anyone by the way the bike looks awesome

 

[fullthrottle]

I have installed a few small parts and Gas Gas looks today like that.






Gas Gas started after 3 kicks but unfortunately lights doesn`t work hehehe
so I'll have to fix it tomorrow.
I have to shorten the chain and unfortunately I do not have the tools to do that. I will need to borrow it. I still have to replace the whole clutch, put on the new clutch cover. still a lot of work waiting for me but coming to the end

Looks good............. beside he spoke covers

If you have an angle grinder just grind the ends of the pins flat then pop off link with a screwdriver and hammer

 

[Gleiwitz]

The light still does not work I bought a new light switch exactly this:
http://www.motocrosscenter.com/shop...011-halogen-and-non-halogen-bulb-193921.html#

I bought this halogen option because I have 2005.
Kill switch is working but light dont want to cooperate with me hehe

I'm looking for reasons but I am slowly missing the ideas hehe
By the way I have a question what are these cables? what they are and how they should be connect?

 

[Zrt1200]

The light still does not work I bought a new light switch exactly this:
http://www.motocrosscenter.com/shop...011-halogen-and-non-halogen-bulb-193921.html#

I bought this halogen option because I have 2005.
Kill switch is working but light dont want to cooperate with me hehe

I'm looking for reasons but I am slowly missing the ideas hehe
By the way I have a question what are these cables? what they are and how they should be connect?

Yellow & White is lighting.

 

[Zrt1200]

Here is a pic of the way my 05 headlight is hooked up.

 

[Gleiwitz]

Thank you very much Zrt1200 for your help and all your efforts.

In my electrical installation, connecting the light switch is easy. Only two plugs and wires from the direction lights, the front brake sensor and a horn if Im not mistaken. During the renovation I overlooked as the cables from my photo were connected. I wonder if I should connect yellow with yellow?
I'm very curious about what this white one because there is no more cable.
There is no more cable with it can be connect.

Im not good in diagram reading that is why I asked you for some help

 

[mtnmanseth]

Been looking for one of these kits to do my 2005 cant find them in the us any ideas anyone by the way the bike looks awesome

Join the club. I've been checking with EnduroPuro and motocrosscenter.com for 5 months. The Suomi kit hasn't been in stock.

 

[Zrt1200]

Join the club. I've been checking with EnduroPuro and motocrosscenter.com for 5 months. The Suomi kit hasn't been in stock.

I wanted the Suomi kit as well and gave up after 6 months and bought the Nabotin from Motocross center. I got tired of waiting for the sub frame as well.

http://www.motocrosscenter.com/shop..._with_head_ligth_white/graphics-nambotin_2011

 

[Gleiwitz]

I'm afraid it's my fault I bought the last set in motocrosscenter

 

[Zrt1200]

I'm afraid it's my fault I bought the last set in motocrosscenter

Dang you anyways. lol. Well they must have came back into stock and sold out as I did mine last fall.