Can't put on neutral gear

[Getoviq95]

I made full rebuild on my ec 300 and now the engine is ready ,but i can't put on neutral gear .Another gears work fine ,but won't stay on neutral .When i remove the left engine case i can put on neutral ,but when i assembly the case i can't .I'm confused ,any ideas ?I tried also with oil in tranny ,but its the same.

 

[Neil E.]

Shift shaft binding?

Some folks have bent their shift shaft so badly they had to cut it off the splines in order to remove the shaft.

 

[Neil E.]

Are you sure the shifting parts inside the right side case are assembled correctly? Check the parts for cracked welds.

 

[Anders]

I had a similar problem, but I cannot remember what exactly the problem was. If I remember correctly, there is a spring loaded arm/ roller that is supposed to keep the selector drum in place in neutral. I think my problem had something to do with that arm and its shim or washer being on the wrong side. I did write a post here about it once, but as I said, years ago.

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[Getoviq95]

Shift shaft is ok .I'm sure ,that the shifting parts inside the right side case are assembled correctly .Today i put ot neutral once or twice ,but now i can't .

 

[Getoviq95]

I had a similar problem, but I cannot remember what exactly the problem was. If I remember correctly, there is a spring loaded arm/ roller that is supposed to keep the selector drum in place in neutral. I think my problem had something to do with that arm and its shim or washer being on the wrong side. I did write a post here about it once, but as I said, years ago.

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I put it in this way .Is it correctly ?

 

[Jakobi]

This way.. this is the bike in neutral, with the roller sitting up on the ridge between 1st and 2nd on the selector.

 

[Getoviq95]

When i remove right engine case ,i can put the roller on neutral .But when assembly a case I'can't .No logic .

 

[Anders]

Yes there is always a logic ;-)
Putting on the engine cover will put some pressure om some part because the is a misplaced shim or something similar.

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[Getoviq95]

Some pics ,i'm sure that the problem is here ,but what is wrong ?

 

[Getoviq95]

ItI solved the problem ,I'm a (censored) idiot .I was change the places of roller and bushing ,now everything works fine .Thank you guys !

 

[Jakobi]

Winning!

 

[Banwen]

ItI solved the problem ,I'm a (censored) idiot .I was change the places of roller and bushing ,now everything works fine .Thank you guys !

What did you do to solve it please, what roller and bushinh?

 

[Neil E.]

Look at the first picture in post #10. The roller is over the pins. I believe the roller needs to be on the cam part (pivot arm must be closer to the engine case).