roller bearing rear brake pedal

mxdj2003

New member
i was able to machine out my rear brake pedal to accept 2 roller bearings doing away with the sloppy bronze bushing . i was wondering if anybody would be into this mod i was thinking of offering a '' do it yourself kit '' if theres enough intrest , it would include the bearings spacers and drill bit to convert your brake pedal .
 
I would. Nice little winter project.

My KTM is like this and it's great. How about using a double row double sealed bearing instead of 2 bearings?
 
Do you run work in a machine shop? If so we should talk. Several years ago, I designed a new pedal post and Les made up a prototype for me to try. Large separate frame mount (no through bolt) and grease fitting. Well, its still good and on my '07. Les felt it would be too expensive considering the volume of potential sales at the time. Maybe time to think about it again. I would however ask Les if he is interested first as he did spend his time on the one prototype.

Skidad,

The KTM pedal has a much larger dia "hub" area. The ball bearings you are thinking of will not work. I suspect mxdj is using needle bearings.
 
i did take some pics but they where to big to post on here , when my girlfriend gets home ill get her to crop it so i can post it.
 
i was also able to source out some metric articulating joints they are similar to what a KTM use to connect the master cylinder to the brake pedal ,that combined with the roller bearing pedal would would eliminate all the slop in the rear brake. ill take some pics with it on the bike when the articulating joints get here
 
I agree with Girard. I thought about this awhile ago and abandoned it for this reason. What makes the KTM design nice is the sealed bearings stay in good shape and the pedal pivot does not get sloppy. What does wear are the heim joints though.

The stock GG pedal has little machining on the sides and the o-rings do not seal well. I think you would be better off with a tighter fitting bushing or needle bearing, better sealing, and greasable pivot. Another thing to consider is that a brake pedal is a vulnerable and somewhat consumable part. You don't want to put too much custom work into something you may snap off at any time.
 
Check out this beauty.

Alloy%20Ultima%20EC%20billet%20foot%


http://www.trialendurodirect.com/products/15_17/EC_billet_aluminium_rear_brake_lever_509.html
 
That's the Mecasystem brake pedal. A bunch of Slovakians had those brake pedals (and some other mecasystem parts) on their ISDE bikes. Billy and I were both drooling a little over those brake pedals. Someone (ahem, Steve and Mark) should think about importing those. I'd be in for 1 or 2.
 
What about using a spherical bearing like the ones used in early 90's honda's, lower shock mount? it should be close to correct in size and offer some deflection for the pushrod yoke as well and could be used in conjuntion with a stud mount like Glenn mentioned.
 
The mecasystem brake pedal is pornographic. WOW. How about hammerhead making one of those? Their shifter rocks the house (and my size 14 feet!). I'd be all over that bad boy. krikes.
 
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