swingarm axle

wheels7

New member
how do i get it out? I took off the bolt on the left side (as though your sitting on the bike) and so now i see the threads and on the right side theres is what looks like the axle but there is a small piece of metal welded infront of it. I am not the original owner so im not sure if thats oem. but anyways how do i get the swingarm axle out?
 
what year is the bike? if it hasnt been done for a few years,be prepared for a battle,I used a brass drift on mine with plenty of penetrating oil for a few days and it finally let go and slid out,after some hammering,some guys have other ways to di it,but mine came out and didnt need another way,good luck!
 
the bike is a 2001 300 xc it just looks like theres a piece of metal in front of it which side did the axle come out as if you were sitting on the bike?
 
Yup. Just take the nut off and drift the bolt out. The weld just keeps the axle from spinning when you're turning the nut.
If it doesn't want to come out then your bearings are probably toast. Heat, penetrating oil, patience, a dead-blow hammer.
Maybe an impact wrench with a socket that won't damage the end of the bolt (although the bolt may be junk anyway).
Sometimes loosening the motor mounts helps by taking a bit of torque off the axle.
 
so it comes out on the same side that the bolt was on? the left if your sitting on the bike?
Nope. Hit the end that the nut came off. The axle comes out the brake side.
I'm assuming you've removed the lingage. That could also cause a bit of resistance.
 
i havent removed the linkage, do i need to ? there is no way that the axle will come out the brake side there semms to be a piece of metal welded in front of it i will get a picture if i can. the only way out i can see is to grind the weld away but i dont want to do this.
 
STOP.... DO NOT GRIND THE WELD AWAY!!!

Hopefully, I stopped you in time. :D

BrianVT is correct. If you look carefully on the right side of the bolt, you will see the head is D-shaped. The weld needs to be there in order to keep the bolt from rotating while you torque the nut (on the leftside). Note: on my bike, the weld makes a very close fit with the bolt head. This is no issue during disassembly, but when you reassemble it... it can be a bit temper-mental about getting the bolt head in relation to the weld.

Undo the nut on the left and put a drift/socket against the leftside bolt face. Now, whack it with a dead-blow hammer and it should move the bolt towards the rightside and out. After you get the bolt out, the weld will then make complete sense to you. :)
 
Also, it helps me to remove the rear wheel, disassemble the shock linkage, and remove the lower shock bolt. This will give the swingarm full rotation with minimal restriction and weight. Now, removal of the swingarm bolt should be much easier.
 
i wasnt to the point of frustation to grind the weld out i figured its there for a reason though i have been beating the hell out of it to no avail. later i may try to remove all of the other things put for a while im gonna smash on it.
 
i found that the frame on the gg needs spreading when you come to reassemble everything, so if you loosen the rear engine/linkage mounts that might relieve some pressure on the swingarm spindle.
 
well i got the linkage off but that axle is one stubborn S.O.B but next im gonna lay the bike on its side and just soak it with wd-40 hopefully it will penetrate. im just gonna be patient and take my time.
 
i used a impact hammer damn thing wont come out i beggining to get mad i think im gonna need a new axle, and on top of that the linkage bearings are rusted to the linkage:mad: :mad: :mad: :mad:
 
Wheels7,

Just double-checking, but the only thing attached at this point is the swingarm. Correct?

It also helps the first time to remove the rocker arm and lower bolt on the rocker arm supports. This ensures nothing is causing additional constraints... only the swingarm bolt is left.

Here is a pic showing the other bolts to remove on the rocker arm and supports. Note: This picture was taken during reassembly (just before putting the swingarm back on).
 

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You'll get it. I went through it with a bike years ago.
Swingarms cannot be neglected. I went 1 1/2 years on this one. Too long for the wet year we had. It came apart without much fuss but the swingarm bearings are toast. Close call. The linkage bearings are fine though.
I'll not let it go more than 6 months again. Especially since I ride snow/ice too.
 
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matt, both of those bolts are removed. I have been pounding on this thing with an air hammer and my mallet. its not budging at all. ive been using some penetrating oil but to no avail. its really becoming a pain i guess what it really needs is time. i got the idea of drilling into the back of the cases in order to get to the axle then putting some lube in there and when i was done i would just put a zirk fitting on so i could then lube everything later without removing any thing. does this sound plausible? well i guess ill just keep hammering and order up a new axle because the end of this one i mangled.
 
i got the idea of drilling into the back of the cases in order to get to the axle then putting some lube in there and when i was done i would just put a zirk fitting on so i could then lube everything later without removing any thing.
Can't hurt. I'd still do regular tear-downs even with the zirks just so you don't end up in the same predicament again. Once a year is probably safe with good grease (see other posts about marine moly paste).
 
i got the idea of drilling into the back of the cases in order to get to the axle then putting some lube in there and when i was done i would just put a zirk fitting on so i could then lube everything later without removing any thing.

When you say "cases"... do you mean the central portion of the engine case shown in my previous picture. If so, that would not help. This portion acts as a spacer and is a clearance fit to the swingarm axle. The axle only contacts the bushings (T-shaped components) located on each side of the swingarm. I attached a pic below from the parts catalog to help illustrate.

As shown in the pic:
The needle bearings (44) are pressed into the swingarm. The bushings (45) get clamped between the frame and engine case by the swingarm axle (24). This allows the needle bearings to rotate about the bushing during suspension travel. Therefore, the swingarm axle is really a clearance fit to all items... bushings, engine case, rocker arm supports, etc.. The swingarm axle only provides the clamp load and alignment to keep everything functioning.

I would guess the swingarm axle is seized to the bushings (45). Hopefully, the bushings are not seized to the needle bearings. This would mean the bearing races have been rotating within the swingarm (i.e., no longer a pressfit). This would not be good.

When you finally get it apart and ready to put back together... put some anti-seize or grease on the axle. Do this same thing with front and rear wheel axles. In all of these areas, the axles are only providing clamp load and are not the roller bearing/needle bearing surface (the races/bushings are doing this function).
 

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im gonna try loosening up the motor mounts im thinking these may be putting a bind on the axle if the motor is loose it may free it up
 
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