Colemanian
New member
Yes, the move to the new type Core seems strange to me when the Z start was so popular and effective. Can we still buy the Z start? Can someone explain the difference, perhaps in terms a dumb Arkie can understand with engineering facts, and also compare real world performance between the Z start and Core? I have read a few posts on this and other sites, but am still not clear on the differences and +/- between the two.
I did notice in this months Dirt Bike mag that several of the Pros in the Tennessee Knock Out used autoclutches. Not currently remembering details of who won, and which auto they used. Anyone know which they used and why? Until recently I have not been reading that many Pros use any autoclutches, but the mags mainly cover WORCS and GNCCs, which are basically easy wide open interstates these days. I raced Loretta Lynns GNCC in 07 and I could have ridden my KLR 650 easily through the entire Sunday long course. I wouldn't have been fast, but would have had no problem finishing. Not much need for any autoclutch there. As we know, a long course Enduro is a different animal, as is all of the "Extreme Enduro" events.
Now that I'm finding that more Pros use Autos in the harder events it makes me a bit more interested in trying one again.
I can give you a vague idea of the mechanical differences.
The z start pro is basically the entire pressure plate system. It is made of two pieces that have ball bearings set in groves that get narrower toward the outsides of the plate. That means the clutch is able to freewheel at idle speeds. As the rpms increase, the ball bearings are forced to the outside by centrifugal force. This takes up the slack in the clutches and away you go. The problem is, at idle the clutch feels very soft, like pinky finger soft, but as the rpms increase the clutch lever gets MUCH firmer. Infact I doubt you could pull the clutch in at wot. The other problem is the clutch becomes more like a light switch, meaning there is no "feel" anymore. You can use it to give the bike a quick rev to get over a log or when you want some wheel spin but you can't manually engage the clutch very well. I didn't have much problem with this because the rekluse gives a very consistent clutch engagement on its own anyway.
The base core is a completely different. It uses an expansion ring that has wedges in it to expand as rpm increases. You simply remove 2 friction plates and 3 steel plates and put the ring in place of these. You install the stock pressure plate with the supplies heavier springs and away you go. The problem is, you have a heavier clutch pull and fewer friction surfaces to take up the wear so you may go through clutch plates faster if you ride hard.
The core exp (only one available for gas gas) is different still. It uses the same expansion ring as the core, but it comes with an inner hub and a billet clutch cover with additional room to run all your friction and steel plates. I'm not sure exactly how, but with this combo you can still have close to the same clutch pull and there is a stock feeling friction point. This is the best of both worlds but it is pricey.
The reason gas gas hasn't developed the z start for our bikes, is they are phasing out that technology. I hope this helps a little. I am no engineer.