Ok, just got back. Lots of ideas, but I think that my ratio is wrong. I am running Amsoil Dominator at 50:1, and I think that I need 40:1 and go from there. I am choking the air to get it to run, and it doesn't like it. I ended up with the needle all of the way down, AS at 1.5. This exact same scenario happened with a KTM65 that I was tuning, once we changed the ratio it got lots and lots better. If I add more oil to the ratio, then it runs leaner. I can then increase the jet size and raise the needle to get more fuel mix through the carb, thus adding oil and gas to the engine. More quantity of pre-mix, but less quantity of oil.
Silencer has fresh packing, this was my first ride on the bike. Lots of little issues, but I'm ready to ride it lots more. GREAT chassis, very forgiving. Too much engine so I will get a G2 throttle tube posthaste.
Also, my PV does some odd things. I was checking it yesterday and it seems to hang up "over-center" every now and then. It did this on the trail, I could hear the engine tone change when it was open at low revs. Plus it would get very "pipey" when this happened. Common issue? Should I add a spring like in the PV thread to get it to return more readily?
Bryan- What oil and ratio are you using? What is your float height? It doesn't leak doing the tip test. Carb is spotless (internally). I just sent an email to Les asking about his needle. I am also going to see if Aurora Suzuki has the NEDJ needle in stock and play with that. I want to add more oil to reduce the gas in the mix and jet to that.