WTB 07 GG300 Rear Brake Pedal

CDBiker220

New member
Broke my rear brake pedal, trying to find something cheaper than new. Must fit 07 GasGas EC300..pretty sure newer years will fit not sure about older years. PM me if you have something. Thanks
 
Fix yours with some aluminum stock and HTS-2000 brazing rods. A cut piece of 3/4"x 1/8" thk angle makes a nice fixed tip. I have a couple pedals and do this. Its quick, cheap, and strong. Plus, you can change the length if you like. $140 is just stupid, I will not go there.
 
i use the rods. i would not try with propane.. even with mapp gas it takes a bit to get the base metal hot enough. takes lotsa practice, and super clean base metal...
 
Unfortunately I lost the tip and end of the lever when i broke it in a nasty rock section. basketball sized rocks in the rain, would have never found it.
 
I use them regularly with MAPP. They work fine. Fixed lots of shifters, brake pedals, and other stuff. I never had a problem with dirty base metal, all I do is clean with scotchbrite and contact cleaner. I always bring some and a torch on multi day riding trips. Definitely worth it, practice a bit first though. Trick is lightly tinning the parts first.

The tip snapping off is no problem, You will replace it with a fixed type tip, not reattach it. You cut a piece of aluminum 1/2"x5/16" to the length desired or needed. Square the ends as well as the broken end of the pedal. Cut a piece of aluminum 3/4" x 1/8" thk angle to a length equal to twice that of the new extension piece. This will back up the new piece to the pedal. Tin all the parts with HTS-2000, clamp together, and braze/fill all the joints and edges. When cool, cut all but 3/4" off the top to form a tip. I use a small belt sander to finish things up. Works great, and can be rebuilt again as needed.
 
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