Where to start.......the mighty 99 EC200 has been stripped down to the frame....time for it's mid life rebuild
After 13 years of ownership I think it's due to finally split the cases and replace some bearings....Dose it need it??? Don't know....we'll find out once we're in there!
It ran great the last time I rode it!.....OEM crank bearings......OEM rod and big end bearings.... Clutch......OEM clutch basket as well....I've replace the clutch pack about 5 years ago!!!! This bike has been trail ridden and race over it's life time!
What have I done......
Messico pipe was sent to Pacific Crest Pipe repair- dents removed
Ohlins Shock- Eric DuCray @ Nor Cal KTM is a great guy and fellow D-36 racer along with 5 time ISDE medal awards to his credit....suspension guru as well. Shock was rebuilt and I've increased the spring rate.
Forks...are next! Going to increase spring rate as well and install new seals, bushings and dust wipers.
I have replaced all the rocker and swingarm seals along with the those (6)thin washers...Motion Industries had the seals and washers....in stock! Gotta love that..... After cleaning and inspecting the bearings I found no reason to replace them at this time. I use
http://wurthusa.com/web/en/website/index.php Sig 3000 grease and by far out last any other grease I've ever used, and it show with regards to bushing and bearing wear. No rust on the bushings and there was still plenty of grease in the bearings.
Replaced shock lower end bearing and bushing.
New chain - Non "o"ring Primary Drive chain from RMATV/MC. I've read some good reviews on this product and based upon the reviews and price...she'll work just fine for me.
Lower triple clamp w/ stem is at the machine shop getting a heli-coil installed....broke the middle lower bolt pinch bolt...not sure how that happend. I use a top quality anti-seize on all fasteners where dissimilar metals are in contact...I guess this took place..
http://en.wikipedia.org/wiki/Galvanic_corrosion
I have a bare frame sitting on the stand......debating on having it powder coated???? If I do, not sure what color? Red? Black? Silver? or leave it nickel plated. I have very little rust on the frame, the only area that has some degrading is around the extream lower area where the craddle tubes join the suspension rocker.
At one point I was thinking about a converting over to the newer style plastic kit??? But then it would take away "cool factor" from being a older GasGas...
I have a TM chain guide that I'm going to install as well. I am giving up on the old GG guide....it time to move on to a more robust unit.
My plan is to soda blast all the OEM hardware and fastners.
I may start a new thread on this rebuild......