What did you do to your Gas Gas today?

[hadfield4wd]

I used a expandable rubber plug for the small end and a 2" rubber plug for the big end with the bolt removed and in it's place I used a threaded brass truck Schrader valve. I then use the nut on the threaded Schrader valve to tighten down and expand the plug.

I did 2 of my pipes recently. Do you have pictures of your setup? I wasn't real happy with mine but it worked. I just used a rubber plug in one end held on with safety wire. And the other was a a rubber pipe cap with a shrader valve and washers to keep it from distorting. 25psi. I used Mapp gas but I've got real torches just didn't want to heat too fast.

 

[Robert127]

Managed to seize the main bearings in the engine

 

[Jim Cook]

How about some pics of your pipe repair setups. It may save a life!

Any using water pumps to repair pipes?
https://m.youtube.com/watch?v=LTPhjaKfQRA

That method wouldn't allow for individual dent treatment. It seems to work, though. I wonder what the pressure got to in order for it to work?

 

[Jim Cook]

I did 2 of my pipes recently. Do you have pictures of your setup? I wasn't real happy with mine but it worked. I just used a rubber plug in one end held on with safety wire. And the other was a a rubber pipe cap with a shrader valve and washers to keep it from distorting. 25psi. I used Mapp gas but I've got real torches just didn't want to heat too fast.

Careful Matt. That sounds a lot like my first generation set-up; the one which shot the plug through the tin roof.

By the time the dents are all out, the pressure is way over 100 psi.

 

[Jim Cook]

These fellows have a pretty good looking set-up. My rosebud tip for my oxy-acetylene torch works faster than their propane torch. It's also better for those hard edged crease dents.

https://www.youtube.com/watch?v=Tp0Uuqo6LyE

 

[Dirt Dud]

I went for my first ride since my surgery ! Over 4 months ! My wonderful wife insisted we go and that I drop out of the gym and ride my trials or enduro bike an hour every day I live for days like today on my Gasser Life really is great .

 

[barossi73]

4 months!bet that was a sweet,sweet ride.reckon the gasser would have been more than in the mood for it too by then.was she snapping and growling at the shed door?
I fitted the TMD chain guide and slider.nice fit,quality product,makes the stock one look rather sad.got murdered on the exchange rate tho.the nz $ was worth .68us but what the hey!

 

[ben]

hello, new to this forum. just purchased my first new (to me) GG 200. decided to send off the suspension and shock to LT racing after seeing all the good support this forum has given Les. anyway, i may have made this harder than i needed to so you are all allowed to giggle to yourselves. thanks for looking.

initial shot so i can remember the bike didnt look like a parts bike when i bought it

taking the caliper off

removing the forks from the clamps

attempted to wiggle the shock out but couldnt get it to fit. looked like removing the battery case, airbox, and gas tank might do the ticket. nope.

noticed a broken throttle cable when i was down there. well more like a broken metal part that maybe cracked off of the cap, cable looks fine. hopefully a cheap part? might ask the local shop about this before i attempt to put the bike back together.

looked like removing the subframe would be the way to go. and it was thankfully.

there we go, suspensionless.

now the waiting game until i get the suspension back and for the snow to melt.

 

[swazi_matt]

Careful Matt. That sounds a lot like my first generation set-up; the one which shot the plug through the tin roof.

By the time the dents are all out, the pressure is way over 100 psi.

It is over 450psi but remember it is water not compressed air so nowhere near as dangerous.

I believe it sorts out most dents and also tends to "untwist" pipes. I have a cf guard on my pipe so most of the damage is from bending at the neck - this should sort it out (but the pressure pump costs about $400!!)

 

[barossi73]

Ben you have the pwk as1 model carb and it looks like the brass cable reciever/tensioner has snapped.jetsrus may well have that part.was looking at slides on their site yesterday and you can find just about any keihin part no there.cross your fingers you dont have to buy the whole cap.while you have it in bits is a good time to take note of the slide no,the needle code and clip position(under carb cap),and jet sizes(inside carb bottom).dont change anything just establish a benchmark.that way if you want advice or suggestions from members on tuning later...

 

[RBrider]

I did 2 of my pipes recently. Do you have pictures of your setup? I wasn't real happy with mine but it worked. I just used a rubber plug in one end held on with safety wire. And the other was a a rubber pipe cap with a shrader valve and washers to keep it from distorting. 25psi. I used Mapp gas but I've got real torches just didn't want to heat too fast.

No, I don't. Sorry about that. I was using a friends propane torch which was taking too long, so I decided to wait till I had access to my oxy-acetylene torch. Meanwhile I found the new pipe shown in my post.

RB

 

[EC250]

Fitted my new Raptor pegs today, couldn't be happier with them.

 

[bowhunter007]

I pulled the old girl out into the light. Even with old a$$ gas, she fired up on kick number 6. After warming her up, I let her sing for the neighbors I removed all the body work and am moving ahead with a thorough "checkup". Might even swap out the 2k2 for my spare 2k3, for more stator output. This bike would be my '01 SE300. I have an '03 EC250, but the '01 has sat in a corner for way too long. The '03 is due for another piston(or more). The YZ needs suspension work.The '01 needs some love...and getting it now

 

[stian]

I messed up my 300` right side crank-oil seal machined edge, from an advice from a veteran and without using my bloody brain, if Ive ever had one.

 

[Rod Overstreet]

Lost a pound or 3

Quick way to shed poundage! The box that the battery came in, weighs more than the battery itself.

FYI...the stock battery weighs 4lb, 10 oz.

The WPS Featherweight replacement battery...1lb, 2 oz

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[shang]

Quick way to shed poundage! The box that the battery came in, weighs more than the battery itself.

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Rod, what is the foam for? Did you delete the under fender?

 

[john r b]

isolating mud/water.

 

[Rod Overstreet]

isolating mud/water.

Good man

 

[shang]

Good man

I see. Ive removed my under fender and have foam in the same spot. But I don't think I had much of problem before that. But I live in Utah where it's not very muddy. That's a good idea though. Thanks!

 

[Anders]

Today I spent 3 hours with children and grandchildren and a lot of friends at a frozen lake where the mx club from the neighbor city invited to weekend practice on the ice. About 20 bikes (my son and myself on GG 200). All in all a very fun and lovely way to spend a saturday. I must say; the more I ride the 15 200, the better I like its chassis. As I see it, its a good step forward from the 06.

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