Please don't go away. I like reading your explanations about the SC, and find them very informative.
Some banter from the KTM site today:
Likely this is fairly easy to answer but let's just say I do tip over somehow and it takes me a few moments to right the bike and it floods (Smartcarb) is it about equal to a PWK carbie to clear in order to get going again?
Helps to know what to expect.
Thanks,
Franco
Not really an easy answer Franco. Currently the 36-40mm billet performance SmartCarbs hold 57ml of fuel in the bowl at correct settings, which is certainly enough to make for a fairly hard to start engine after a tip over/crash and takes a little time to clean out. The SmartCarb incorporates an altitude correction circuit that is tied in direct communication with the venturi bell. We've always had the option to eliminate the altitude circuit and just run standard venting and still have a very nice running carburetor. The reason for keeping it though is that the circuit really does much more than correct for changes in ambient air pressures and densities; it also allows for very precise air/fuel ratio corrections as the engine goes in and out of efficiencies, i.e pipe effect. It also permits the fuel driving pressures to work in conjunction with throttle position as it relates to the venturi (shape in the case of the SmartCarb) and it acts like a powerjet at the very top.
All of that said to say it has been a challenge to find a way to trap all the fuel into the float bowl during a tipover and keep it from running straight down the vent tubes and into the engine. Different tip over conditions can create different scenarios of course and we are finding that those with a little better setting of the fuel level have much less problem with flooding after a tip over. Conversely those running a little high on the float level have more of a problem because of a greater volume and a little longer to shut the inlet needle seat. The needle and seat are shut when tipped over and no more fuel can enter the bowl.
We are pleased with the first design of our tipover checkvalves that both allow the altitude correction circuit to remain fully operational, and will hold all to most of the fuel in the bowl during a tipover. These are designed to fit inline with the current vent line fittings and are easily interchangeable on the billet SmartCarbs. These valves will be incorporated into the vent passageways on the new cast carbs. Pretty cool though because now we have a sealed system that doesn't put the fuel out on the ground, or through your engine of course.
The greater challenge is overflow, if the &%$* floats stick open, and totally fill the engine up with fuel. This requires us to find a way to either stop fuel flow from the tank while the engine is stopped. Vacuum petcocks/valves have been around for awhile and are met with mixed feelings, but certainly doable. The other solution is to put a stand pipe in the float bowl that is float operated to let out the overflow, which is less desirable as it would let fuel run out on the ground. BTW with just the vent line checkvalves the only way fuel can overflow into the engine is up the nozzle with the throttle shut and really slows it down but still not a complete solution.
Mike Rosso (KTM North America) says that KTM would probably be accepting of a vacuum high/flow petcock, but would be best to apply any device solely to the carburetor. Which I agree and is what we are doing; GasGas will be the first to benefit. It's very hard to get a manufacturer to accommodate a supplier, however we are also in a time when a clear emissions reduction strategy has to be implemented and necessary steps will come along to better accommodate what has to be done. It would make for a more or less fully contained system and EVAP emissions would likely be on par with EFI. We did this on our scooters during EVAP testing for EPA and showed in this category to be the lowest evaporative emissions of any carburetor.
All because of the altitude correction circuit and internalizing the venting into the airbox and not leaving all the vent hoses hanging out. It's a big part of what separates the SmartCarb from every other contender out there.